Paddy separator price

Types of paddy separators

Paddy separators are grain processing machines that separate paddy from the milled rice. The main purpose of the paddy separator is to separate unhusked paddy grains from rice grains. This is crucial for further processing and refining of rice to attain high-quality end products.

Paddy separators can be differentiated based on various factors such as the mechanism of separation, design, and technology. Here is a brief description of the different types of paddy separators:

• Gravity separator: Gravity separators are separators that use gravitational force to separate paddy rice from other grains. Typically, paddy grains are heavier than rice grains. Thus, when the separator is inclined to a certain angle, the heavier grains fall off while the lighter ones remain on the surface. This process enables the separation of paddy grains from rice grains. Due to its simplicity, gravity paddy separators are popular in rice processing plants.
• Airflow separator: Unlike the gravity separator that relies on weight, airflow separators rely on the difference in shape between paddy and rice grains. As mentioned earlier, paddy rice have husks that give them an irregular shape. On the other hand, processed rice grains have a smoother shape. Thanks to their smooth structure, rice grains can easily pass through the separator, while the irregularly shaped paddy grains get stuck in the separator. Airflow separators have become an essential tool in modern rice milling systems as they enhance the quality of rice by reducing the amount of paddy rice returned for further cooking and milling.
• Modern separator machines: Modern separator models separate paddy from rice more efficiently and quickly. In general, they are designed to reduce the amount of paddy rice returned for reprocessing in order to save time and resources. Modern separator models utilize a combination of sifting, vibrating, air flows, and gravity. The HZRS rice separator machine made of high-carbon steel is a good example of a modern separator model that is currently used in most rice mills.

Specifications and maintenance of paddy separators

The effectiveness of paddy separators lies in their features. Neglecting the maintenance of these rice paddy separators for even a day can be disastrous.

• Separator Box Dimensions

  The separator box length, width, and height differ according to the rice milling plant's capacity. Typical box dimension ranges include a length of 1,000 mm to 1,500 mm, a width of 700 mm to 1,000 mm, and a height of 2,000 mm. Big or small dimensions can be customized.

• Capacity (MT/hour)

  Apart from the box dimensions, the separator's capacity to separate rice from paddy also matters. The capacity of paddy separators can range from 0.5 MT/hour to 5 MT/hour or more depending upon its design, equipment, and the time taken to separate one batch of rice from paddy.

• Vibrating Motor Power

  The vibrating motor power in paddy separators may vary from 0.75 kW to 5.5 kW or more depending upon the model and make. This motor power separates paddy and brown rice efficiently by causing the rice grains to move and tumble.

• Overall Dimensions

  Overall dimensions indicate the length, width, and height of the whole unit. It occupies space in the rice mill. Overall dimensions of paddy separators can range from a length of 2,000 mm to 3,000 mm, a width of 1,000 mm to 1,500 mm, and a height of 3,500 mm to 4,500 mm.

• Weight

  The weight of the rice paddy separator can range from 600 kg to 1,500 kg or more. Heavy paddy separators are used for large rice mills that have high capacities of processed rice. Smaller weight separators are found in rice processing units that are of a smaller size.

Maintenance

• Dust cleaning:

  Please keep the machine and its surrounding area clean to reduce the frequency of separator box cleaning. After a day's work, ask the staff to wipe the upper and lower rice outlets, the mainframe and the separator box with a clean dry cloth. It includes the public housing and engine mountain base. Dust in the area surrounding the separator should be neglected.

• Fan blade:

  In order to eliminate a large amount of separator dust, we should clean the dust on the fan blades in a fixed period. Use a small brush to get rid of loose powder carefully so that it does not fall into the motor bearing housing. The small brush should be clean, dry, and rid of dust.

• Separator box:

  It is imperative to wipe out the interior of the separator box at least once every month to prevent any build-up of debris and rice dust. When separating grains, some dirt will inevitably become a part of the system, lowering its dividing efficiency.

• Bearings:

  Bearings have an important role to play as they support all moving parts. Please apply a small amount of grease to the bearings at least every one or two months, depending on separator usage. If the separator runs for long durations every day, then greasing can be done frequently.

• Fasteners:

  Check the always and the fasteners to see if they are loose or damaged or in need of adjustment or replacement. If the bolts of hardware are loose or broken, they should be replaced immediately to avoid any accidents while working with the paddy separator.

• Lubrication of guide rail and vibrating motor:

  Before the separator begins work daily, we should check the guide rails, lubricating oil on vibrating motors, and lubricating oil on gears. Regular and timely lubrication is critical to the smooth and effective working of all machinery. It prevents wear and tear to moving parts and reduces friction.

Usage scenarios of paddy separator

Rice mill factories use paddy separators extensively in their facilities. When separating undeveloped paddy rice from other completely grown rice grain, the mechanical separators or air flow separators become an invaluable asset for large-scale rice processing companies.

Food processing plants and restaurants that prepare rice dishes as part of their menu can benefit from having paddy separators on-site. The small separator models are preferred since they have a more reasonable capacity and can assist in separating paddy rice from milled rice right before cooking or meal preparation.

Research and educational institutions, such as universities and agricultural schools, might use paddy rice separators for educational purposes or experiments.

Small farmers and agricultural co-ops can benefit from having paddy separators cost-effectively. Instead of transporting all separated paddy rice throughout the country to an endpoint for processing, local farmers could use the paddy separator for on-farm processing. Not only would this save distance and processing time, but it would also reduce the grain's loss while travelling to a far-off location to be milled.

Agriculture extension programs that seek to educate farmers and provide them with the tools to gain more from their harvest could also benefit from small paddy separators. Teaching farmers how to use the separator to separate paddy rice would enable many farmers to process rice on their farms and increase the income generated from paddy rice during a workshop or training session with agriculture extension specialists.

Export companies that deal with paddy rice separating firms as part of their value while milling process could also make use of separators at their location. By being able to quickly separate rice on-site, the export company could sell off the separated paddy rice without delay or additional processing needed elsewhere.

In addition to these scenarios, separators are also used in other industries where grains are the main crops being harvested. For example, wheat, barley, and oat fields represent some use-of-separator technology to separate paddy wheat and other grains that might have been harvested together with it.

How to choose paddy separator prices

Several factors will influence the choice of paddy separator prices.

• Functionality: Rice separators work differently, separating different types of rice from different paddy grains. Some rice separators have multiple compartments or sieves, allowing them to separate a greater variety of grains than other models. The more varieties a separator can separate, the more it can work and the more it will cost.
• Methods of separation: Some rice separators use vibration to separate rice from paddy while others use gravity or air flow. The method of separation will affect the inner workings of the separator, again affecting how much it uses.
• Manual vs automatic separation: Some rice separators require people to separate the grains. Manual separation means lower costs, but the separation may not be as accurate. Rice separators that automatically separate grains may have electronic components that are more expensive to manufacture.
• Production capacity: Smaller rice paddy separators can handle around 30 to 400 kg per hour. Bigger models can process 400 kg per hour to more than one ton per hour. The model's production capacity will directly affect its cost.

Generally, rice separators that can separate grains more accurately and in larger production capacities will cost more because they use more advanced technology and better-quality materials. Business buyers should take all characteristics into account and their business needs when deciding which rice separator to buy.

Paddy separator price FAQ

Q1: What is the price range for paddy separators?

A1: The price range for paddy separators is between $500 and $5,000. This price depends on its type, features, and capacity.

Q2: Does the paddy separator's quality correlate with its price?

A2: Yes, higher-priced paddy separators may have better quality, smoother operations, and longer lifespans.

Q3: Do additional features of a paddy separator affect its price?

A3: Yes, advanced automation, greater separation accuracy, larger capacity, and other additional features can increase a paddy separator's price.