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A lever truck, also known as a hand pallet truck or lever jack, is a manual pallet truck that is widely used in warehouses and retail outlets for lifting and transporting pallets over short distances. Lever trucks are available in various designs that differ in terms of lifting capacity, size, and functionality to meet different business needs.
Standard Lever Trucks
Standard lever trucks have a lift capacity of 2000 to 5000 pounds. They also have a fork length of 45 inches. Standard lever trucks are suitable for most applications, such as warehouse operations and retail operations.
Low Profile Lever Trucks
Low-profile lever trucks are designed to lift pallets that have a low height. They have a lift capacity of about 3000 pounds and a fork length of about 27 inches. Low-profile lever trucks are mostly used in the food and pharmaceutical industries.
High-Lift Trucks
High-lift trucks are designed for lifting pallets to high racks. They have a lift capacity of 2000 pounds and can lift pallets to a height of 60 inches. High-lift trucks are suitable for operations such as order picking and pallet stocking.
Electric Pallet Trucks
Electric pallet trucks have a lifting capacity of about 4000 pounds. They are powered by rechargeable batteries, which makes them suitable for long-distance transportation of pallets. Electric pallet trucks are commonly used in warehouse operations.
Straddle Truck
A straddle truck is a truck that lifts and carries pallets from the sides. It is designed with two arms that can be adjusted to fit different pallet sizes. A straddle truck has a lift capacity of about 2000 pounds and is suitable for applications such as handling oversized pallets.
Stainless Steel Lever Truck
Stainless steel lever trucks are made of stainless steel, which makes them suitable for applications that require a high level of hygiene, such as the food and pharmaceutical industries.
Rough Terrain Lever Trucks
Rough terrain lever trucks are designed for lifting and transporting pallets in off-road applications. They are designed with pneumatic wheels that can handle different types of rough terrain.
Lever trucks are manufactured with different specifications to suit various lifting needs and industries. When buying a lever truck, one should consider the specifications, including weight capacity and fork length, to ensure that it can handle the intended workload.
Load capacity:
This is the maximum weight that a lever truck can handle. Lever trucks have different load capacities ranging from 2000 to 10000 kg. If the lever truck is overloaded, it can damage the pump, frame, or fork.
Lift height:
This is the height that the load is raised above the ground. Lever truck lift heights range from 100 to 2000 mm. Users should select a lever truck with the desired lift height for specific applications.
Fork length:
Lever trucks have different fork lengths that can accommodate different load sizes. Fork lengths range from 800 to 1200 mm. A longer fork length provides better stability when handling large pallets.
Weight:
Lever trucks are designed with different weights. Heavier lever trucks are more stable and suitable for handling heavier loads. Lighter lever trucks are portable but have a lower load capacity.
Wheel size:
Lever trucks have different wheel sizes suitable for various flooring conditions. Larger wheels are ideal for rough floors, while smaller wheels are suitable for smooth or tiled floors.
Fork width:
This is the width of the forks on the lever truck. Fork widths range from 540 to 685 mm. A wider fork can provide better load stability.
Handle height:
Lever trucks have different handle heights for comfortable operation. Handle heights typically range from 1100 to 1300 mm.
Lever truck maintenance is vital for optimal performance and longevity. Below are some of the lever truck maintenance requirements:
Regular inspection:
Users should conduct regular inspections to identify potential problems. During inspections, users should check for wear and tear on the wheels, forks, and frames. They should also check the hydraulic system for leaks and ensure all parts are functioning properly.
Wheel maintenance:
Users should regularly clean the wheels and remove any debris or dirt to ensure smooth operation. They should also check the wheels for wear and replace them when necessary.
Hydraulic system maintenance:
Users should regularly check the hydraulic fluid level and top it up if necessary. They should also change the hydraulic fluid according to the manufacturer's recommendations and inspect the hydraulic system for leaks.
Handle and steering maintenance:
Users should regularly lubricate the handle and steering mechanism to ensure smooth operation. They should also check the handle and steering for proper alignment and adjust them if necessary.
General maintenance:
Users should regularly clean the lever truck to prevent dirt and dust buildup. They should also check all bolts and nuts to ensure they are properly tightened.
When buying a lever truck, consider the following:
Capacity
Consider the amount of weight to be handled regularly. The lever truck capacity should be greater than the weight of the goods to be lifted and transported. This ensures that the lever truck operates efficiently and does not become damaged.
Lever truck design
Lever trucks come in different designs suitable for various applications. Consider the lever truck design and features suitable for the intended use. For example, a pallet truck is designed for lifting and transporting pallets, while a floor truck has broader blades for lifting larger goods.
Size and maneuverability
Choose a lever truck that is the right size for the workspace. A compact lever truck is suitable for narrow aisles and crowded areas, while a larger one is ideal for open spaces. Consider the lever truck's turning capability and its ability to move smoothly and quickly along its path.
Wheels
The material and size of the lever truck wheels affect its performance. Hard wheels are suitable for even floors, while soft wheels offer better grip and stability on irregular surfaces. Larger wheels enable the lever truck to roll over obstacles easily and provide a smoother experience on uneven floors.
Material
Lever trucks are generally made from steel, aluminum, or other metals. Each material has its benefits. Steel is strong and durable, while aluminum is light and resistant to corrosion. Choose the lever truck material based on its strength, weight, and environmental suitability.
Ergonomics and ease of use
Select a lever truck that is comfortable to handle and operate. Consider features such as adjustable handles, easy control buttons, and good visibility. A lever truck designed based on ergonomic principles helps to reduce operator fatigue and improves overall efficiency.
Price and warranty
Compare the prices of different lever truck models and brands. Don’t forget to consider the warranty and after-sales service. A longer warranty period indicates the manufacturer's confidence in the product's quality and durability.
Replacing a lever truck is a straightforward process that can be done with basic tools. Here's a step-by-step guide:
Step 1: Safety First
Ensure the truck is empty, and the load cannot put any pressure on the lever.
Step 2: Gather Tools
Have a socket set, wrenches, and a replacement lever truck ready.
Step 3: Disconnect the Old Lever Truck
Use a wrench or socket set to loosen the bolts or nuts connecting the lever truck to the truck chassis. Be careful not to strip the bolts.
Step 4: Remove the Old Lever Truck
Carefully lift the lever truck away from the truck. If it is heavy, ask for assistance.
Step 5: Install the New Lever Truck
Place the new lever truck in position. Make sure it aligns with the mounting points.
Step 6: Secure the New Lever Truck
Use bolts and nuts to secure the new lever truck. Ensure they are tight to avoid any movement.
Step 7: Test the New Lever Truck
Before putting any load on the truck, test the lever to ensure it functions correctly.
Q: What is a lever truck?
A: A lever truck is a hand truck that uses a lever to lift loads. It is a more advanced version of the manual pallet truck.
Q: What are the benefits of a lever truck?
A: Lever trucks help users lift and move heavy loads. They reduce the effort needed to transport goods.
Q: Who uses lever trucks?
A: Lever trucks are used in warehouses, supermarkets, and retail shops. Any business that handles goods will find lever trucks useful.