Industrial micro pulverizer

(685 products available)

Hot Sale Micro Pulverizer Machine Micro Pulverizer Mill

Ready to Ship
$14,600.00 - 14,700.00
Min. Order: 1 set
Shipping per piece: $40,000.00
verify20 yrsCNSupplier
0.0/5.0·0 reviews·"good job"

About industrial micro pulverizer

Types of Industrial Micro Pulverizer

Industrial micro pulverizers are milling machines used widely in various industries to produce consistent and fine powders in bulk. Industrial micro pulverizers can be classified into four main types based on their working principle, features, applications, etc.

  • Hammer Mill Micro Pulverizer: This pulverizer uses hammers mounted on a rotor to strike and crush materials. The hammers spin at high speed within the chamber to impact large particles, breaking them down into finer particles. The size reduction occurs through repeated high-velocity impacts and collisions with other hammers and the chamber wall. This type of pulverizer is suitable for processing soft to medium-hard materials, such as chalk, potato chips, fiber, spice etc. Additionally, hammer mill pulverizers are compatible with heat-sensitive substances like flour, milk powder and baking soda.
  • Mini Micro Pulverizer: This pulverizer is designed for small-scale or batch production. It features a compact design with a smaller grinding chamber and rotor, making it suitable for limited production runs. The product offers flexibility to process various materials and adjust formulations. Additionally, the mini pulverizer is easy to maneuver and fit into smaller spaces, thus requiring less installation area. It provides a cost-effective solution for companies with lower production volume. Moreover, the mini pulverizer enables businesses to maintain product quality by refining testing samples before full-scale production.
  • Pneumatic Micro Pulverizer: This pulverizer uses air pressure to transport and feed materials into the grinding chamber. It features compact piping systems and large-volume compressors for material conveying. The pulverizer efficiently reduces substances to powder, separates them, and sends them back to the production process using a dust collection unit. The machine provides several advantages for industrial-scale operations. First, it has the ability to process large quantities of raw materials continuously without interruption. Second, the closed-loop system reduces operator exposure to hazardous substances, thereby increasing workplace safety. Third, it minimizes product loss by expediting recovery from the grinding process.
  • Ultra Micro Pulverizer: This advanced pulverizer offers finer particle sizes and improved efficiency compared to traditional micro pulverizers. It incorporates modern technology and features for better performance and precise control of the milling process. The ultra micro pulverizer provides many benefits and can handle demanding applications in food, chemical, pharmaceutical industries, etc. By optimizing the milling process, it is able to produce very fine powders with a high level of purity and yield. Moreover, the ultra micro pulverizer employs efficient energy utilization, thus minimizing production costs.

Specifications and maintenance of industrial micro pulverizers

Specifications

  • Capacity: The capacity of industrial micro pulverizers denotes the quantity of materials they can mill within a specific time frame. This is commonly measured in metrics like kilograms or pounds per hour. For example, a micro pulverizer may have a capacity of 50 to 500 kg/h, depending on the model and settings.
  • Power: Industrial micro pulverizers are generally equipped with electric motors. Motor power is measured in kilowatts (kW) or horsepower (HP). A higher motor power typically results in greater grinding capacity and efficiency. For instance, a micro pulverizer might have a power of 15-22 kW.
  • Diameter of screen hole: The diameter of screen holes determines the final particle size of the milled materials. Different hole sizes can produce particles ranging from coarse to fine. For example, screen holes might have diameters like 1mm, 2mm, or 3mm, etc.
  • Weight: The weight of an industrial micro pulverizer can be quite heavy due to its robust construction and materials. Weighs might range from several hundred to several thousand kilograms. For instance, a certain model of pulverizer weighs 800 kg.
  • Overall dimension: This includes length, width, and height. The overall dimensions determine the space required for installation and use. For example, a micro pulverizer's overall dimension might measure 1200x800x1500mm.

Maintenance

  • Clean: Keeping the exterior and interior clean is essential. Regularly remove material residue and dust from the surface. Periodically clean the grinding chamber, screens, blades, and other components to avoid blockages and contamination of ground materials.
  • Lubrication: Regularly lubricate the bearings and gears of the pulverizer. Apply lubrication oil or grease to the designated parts, ensuring smooth operation and reducing friction and wear.
  • Inspection: Conduct regular inspections of the pulverizer to check for issues like abnormal noises, vibrations, or overheating. Inspect critical components such as blades, screens, bearings, etc. Replace or repair them in time if there are any damage or wear to ensure the equipment's stable performance.
  • Electrical maintenance: Pay attention to the electrical system of the micro pulverizer. Check the wiring, terminals, and contacts to ensure they are secure and not loose. Regularly inspect the control switches and sensors to ensure they function correctly.
  • Dust removal: Dust produced during the grinding process should be promptly removed to prevent its accumulation and avoid potential explosion or fire risks.

Applications and Useside

  • Food Industry:

    Industrial food pulverizers are used to grind spices, herbs, coffee beans, flour, sugar, and other food products. They help achieve uniform particle sizes, which is essential for quality control in food manufacturing.

  • Pharmaceutical Industry:

    In the pharmaceutical sector, industrial micro pulverizers are employed to process active ingredients, excipients, and herbal compounds. The fine milling they provide assists in the formulation of tablets, powders, and other medicinal products.

  • Chemical Industry:

    Chemical manufacturers utilize micro pulverizers for chemicals like pigments, polymers, pesticides, and additives. These pulverizers ensure consistent particle sizes that enhance the performance and efficacy of chemical products.

  • Plastic Recycling:

    Industrial micro pulverizers play a crucial role in recycling plastics by grinding post-consumer plastic waste into smaller pieces. These shredded materials can then be melted and reprocessed to produce new plastic products.

  • Mineral Processing:

    Micro pulverizers are used in the processing of minerals and ores. They help grind minerals such as talc, calcium carbonate, graphite, and kaolin to fine powder for use in various applications like fillers, coatings, and fire retardants.

  • Construction Industry:

    In the construction sector, industrial pulverizers are used to grind materials like gypsum, limestone, and cement. They help produce fine powders that are used as additives and fillers in construction materials.

  • Coatings and Inks:

    Industrial micro pulverizers are used to process coatings and inks by grinding pigments and other components to achieve the desired color strength and consistency.

Choosing an industrial micro pulverizer

Consider the following factors before purchasing an industrial micro pulverizer:

  • Understand the application:

    Before purchasing an industrial micro pulverizer, it is important to determine the purpose for which the pulverizer is required. Consider what type of material needs to be ground and how fine the powder should be. Different pulverizers are designed to handle different types of materials, and choosing the wrong one could lead to ineffective processing or damage to the equipment.

  • Consider the capacity and power:

    When choosing an industrial micro pulverizer, it is crucial to consider its capacity and power. The capacity of a pulverizer refers to the amount of material it can process in a given time, while the power indicates the strength of its motor. Businesses must select a pulverizer with adequate capacity to meet their production demands. Additionally, they should opt for one with sufficient power to handle the desired tasks effectively.

  • Maintenance:

    Like all pieces of industrial equipment, micro pulverizers need to be maintained to continue operating effectively. When choosing a micro pulverizer, it is essential to consider what maintenance is required and how easily the machine can be looked after. Not all pulverizers are resilient enough to handle regular maintenance, and some may be more difficult to service than others.

  • Available after-sale service:

    When choosing an industrial micro pulverizer, it is crucial to consider the after-sale service provided by the supplier. After-sale service plays a vital role in ensuring customer satisfaction and equipment performance. Selecting a supplier who offers excellent after-sale support can make a significant difference in maintaining and operating the pulverizer effectively.

Industrial micro pulverizer Q&A

Q1: How can buyers determine the right size industrial micro pulverizer for their needs?

A1: When considering the appropriate size of the pulverizer, buyers should evaluate their production volume requirements. Additionally, they should assess the material's characteristics, such as its moisture content and the desired particle size distribution. Moreover, the available floor space and budget constraints should be considered. Lastly, buyers should consult with experts or suppliers to discuss their specific needs and obtain recommendations.

Q2: Are industrial micro pulverizers customizable for specific applications?

A2: Yes, industrial micro pulverizers can be customized. Many manufacturers offer customization options to ensure that the pulverizer meets the unique requirements of different applications. Buyers can specify the material of construction to enhance durability or resistance to abrasion. Also, they can request for specific particle size output to achieve the desired result. Additionally, buyers can opt for modifications and add-ons to improve functionality or efficiency, such as automation features or upgraded motor power.

Q3: What safety features should people look for in an industrial micro pulverizer?

A3: Generally, safety is paramount when using industrial micro pulverizers. Thus, buyers should look for an industrial pulverizer with inherent safety features. Some of the safety features include overload protection mechanisms to safeguard against motor overheating or excessive load conditions. Also, they should consider the safety interlocks that ensure the machine cannot operate when access doors are open. Moreover, they should look for micro pulverizers with dust collection systems to minimize airborne particles and maintain a safe work environment.

X