(27579 products available)
Cocoa processing machines are generally categorized based on the type of cocoa product they help to create and the stages of processing they cover. Some key types of machines used to process cocoa beans are as follows:
Cocoa Winnower
This machine separates the cocoa nibs from the cocoa husk after roasting. It works by crushing the roasted beans to break the shell, then using air suction or a fan blast to blow away the lighter cocoa shells while leaving the denser cocoa nibs behind. The cocoa winnower is an important cocoa processing machine because cocoa shells are not useful products and should not end up in the final cocoa product.
Cocoa Grinder
The nibs from the winnowing stage are further processed by the cocoa grinder. This machine crushes the nibs to produce cocoa liquor, which is a thick liquid and the basis for many cocoa products. The cocoa grinder uses steel or stone blades to ensure that all the fat in the nibs is released. Some cocoa grinders also incorporate conching features that refine the texture of the cocoa paste by circulating it in a heated chamber.
Cocoa Press
The role of the cocoa press is to extract cocoa butter from the cocoa liquor. It does this by applying high pressure to the liquor, which causes the cocoa butter to seep out while leaving behind a dry cocoa mass. The dried cocoa mass is later processed to make cocoa powder. The cocoa press uses a combination of hydraulic systems and mechanical screws to perform its function.
Cocoa Butter Extractor
Sometimes, the cocoa press and the extractor are two different machines. In such cases, the cocoa extractor will store the cocoa butter. It will also store the cocoa powder in this separate machine. It will include storage tanks, transport belts, and any other facilities required to store or transport the cocoa butter and powder where they are needed in the final product creation process.
Cocoa Nib Crusher
This optional cocoa processing machine is sometimes used in larger cocoa processing facilities. The cocoa nib crusher reduces the size of the cocoa nibs into even smaller particles.
Cocoa Powder Mill
After processing the dried cocoa mass, the powder is produced and called cocoa powder. Cocoa powder mills are used to sort and package this fine powder, which is the basis for many chocolate-flavored products.
Cocoa Butter Refiner
As noted above, cocoa butter may be stored, transported, or refined here. A cocoa butter refiner is usually required to process cocoa fat into a form usable in food recipes or cosmetic applications, where it is then used as chocolate or skincare products.
Fully Integrated Cocoa Processing Plant
This large-scale machine combines all of the features outlined above, incorporating all of the submachines into one seamless, integrated system that will process thousands of cocoa beans at one time. It will have large capacity storage areas and be able to produce large quantities of cocoa butter, cocoa powder, and cocoa paste, enough to serve industrial and large-scale commercial requirements.
Cocoa processing line machines come with different specifications based on the type and intended purpose. The following key specifications need to be noted.
Cocoa Beans Capacity
Cocoa processing machines will come with different capacities in terms of how much cocoa beans the machine can process. Larger capacities are usually indicated for continuous production lines, whereas smaller ones may indicate batches.
Cocoa Liquor Grinding Fineness
Cocoa processing machines usually have a certain degree of fineness for grinding cocoa liquor. The more advanced the machine, the better the ability to grind to finer particles and to improve the quality of chocolate and cocoa products.
Temperature Control System
Some vital elements like cocoa butter extraction and cocoa powder processing require precise temperature control. Such machines will have temperature control systems, including digital displays and adjustable parameters.
Vessel Volume of Fermentation/ Roasting Machines
Fermentation and roasting of cocoa beans is a critical step in developing flavor. The fermentation/ roasting machine's vessel volume will determine how many beans can be processed simultaneously.
Extraction Rate in Cocoa Oil Presses
In the case of cocoa oil presses, the extraction rates for cocoa butter will vary. This will impact not only the efficiency but also how much residue will be extracted that can be used for cocoa powder.
Energy Consumption
The type and model of the processing machine will determine whether it uses electric, hydraulic, or pneumatic energy. The energy consumption is important to know as it will affect operating costs and the processing efficiency of cocoa beans.
Machine Dimensions and Weight
The size, weight, and space will be important if searching for a compact cocoa powder processing machine for home use. A commercial setup will look for dimensions that will fit into a seamless automated production line.
Construction Material of the Machine
The most important part of the machine requires corrosion-resistant stainless steel, as it needs to handle cocoa processing's high acidity and temperature and hygiene requirements.
Machines like the cocoa powder processing machine require regular maintenance for smooth functioning and high productivity. Some general maintenance tips include the following:
Clean Thoroughly
Cocoa processing machines are prone to being affected by pests and sanitary problems, so they must be cleaned thoroughly before and after production. Besides cleaning the visible parts, hidden parts, and corners must be cleaned to avoid breeding bacterium.
Regular Lubrication
Components such as chains, belts, and bearings that are easily worn out require regular oiling. This reduces friction, minimizes wear and tear, and improves the longevity of the product.
Supervise Electric Motors and Batteries
Regular cleaning and supervision of cocoa machine parts to see if they are burn-out, loose, or leaking is necessary. Battery terminals, connections, and electrolyte levels need to be checked to ensure they are not degraded and functioning well.
Replace Worn Parts
Parts like belts, chains, bearings, and gaskets that are worn out after prolonged use must be identified early and replaced to ensure smooth cocoa processing.
Cocoa processing machines are key pieces of equipment used in the cocoa processing industry. They are used by farmers to extract cocoa butter and cocoa powder and produce cocoa liquor and cocoa cake. In recent years, with the growing global demand for cocoa products, the application scenarios for cocoa processing machines have become increasingly diverse.
Cocoa processing machines are not only used for cocoa beans in the cocoa industry but also extensively used in the following industries:
Chocolate production industry:
Cocoa processing machines are the backbone of the chocolate-making process. From grinding cocoa beans into a cocoa mass (which contains cocoa solids and cocoa butter) to separating the cocoa mass into its components and ultimately refining and thinning the cocoa mass to create chocolate, various types of cocoa processing machines are employed. These include cocoa bean peeling machines, cocoa bean roasting machines, cocoa grinding machines, and cocoa butter pressing machines. Without these machines, the essential raw materials for chocolate would be virtually non-existent.
Cake and dessert manufacturing industry:
Cake and dessert manufacturing industries often incorporate cocoa products such as cocoa powder and cocoa butter into their recipes. These industries transform these products into delectable treats like cakes, cookies, chocolates, and more.
Therefore, cocoa processing machines are essential for producing the cocoa powder and cocoa butter that serve as primary ingredients. Cocoa powder serves as the chocolate-flavored raw material, and cocoa butter provides the necessary fat content.
Cosmetic industry:
Cocoa butter's unique moisture retention properties make it an ideal ingredient for cosmetics and creams. These moisturizing lotions are suitable for dry skin and can help cocoa butter stand out amongst other oils. To extract cocoa butter, cocoa butter pressing machines are utilized. The butter is then incorporated into various cosmetic products such as lip balms, body lotions, and moisturizing creams.
Nutritional supplement product industry:
Cocoa flavanols stand out as a remarkable bioactive compound found in cocoa beans. .Germicidal machines are crucial in ensuring minimal microbial presence, enabling the preservation of cocoa flavanols extracted from cocoa beans. These machines facilitate the extraction process while maintaining the integrity of the flavanols. Cocoa processing machines play a pivotal role in preventing microbial contamination, thereby safeguarding the extraction of cocoa flavanols.
According to research reports, the global cocoa processing equipment market is witnessing a trend of rapid growth, and the key players are focusing on strategies such as product innovation and advancements in technology to cater to the cocoa processing industries' requirements.
When purchasing a cocoa processing line, there are several factors business buyers need to consider.
Capacity
First, buyers should determine the maximum capacity they will need at their factory. This largely depends on the volumes of cocoa they need to process daily as well as their marketing strategy and sales outlets. It's better to invest in a machine with a higher capacity than currently required, as long it has scalable processing options. This will ensure there's sufficient capacity to meet future demands without needing further investment to purchase more machines.
Automation and controls
Modern cocoa processing machines come with automated controls to make the processing of cocoa more efficient, consistent, and optimal. When buying a machine, consider how automated it is and the level of control it will give to workers. The more automated a machine is, the more it will streamline workflows and cut labor requirements.
Quality and regulatory approvals
It's important to get a machine that's built to last. Look for those that meet quality standards and have the relevant regulatory approvals. Buying a low-quality machine is a more costly investment in the long run because it will break down, require frequent repairs, and not be compliant with industry regulations.
Technical support and spare parts availability
Make sure the supplier of the processing machine provides good ongoing technical support and that spare parts for the machine will be readily available. This is essential for smooth maintenance and repairs anytime they're needed, helping to minimize machine downtime.
Q1: Why is it important to perform preventive maintenance on cocoa powder machines?
A1: Preventive maintenance on the cocoa powder machine is crucial to detect potential issues before they arise. It helps to keep the machine running smoothly and at optimal performance. On top of this, it helps to extend the machine's lifespan, thus reducing the need for frequent repairs or premature replacements.
Q2: What are some signs that the cocoa processing machine needs repairs?
A2: There are numerous signs that a machine might need to be repaired. Some common indicators include unusual sounds such as grinding or banging, functional issues like frequent breakdowns and inefficiency, signs of damage such as leaks or burns, and the machine not performing as it used to. If any of these signs are seen, the cocao repair service should be called.
Q3: What types of cocoa machines are there for business use?
A3: There are large-scale cocoa bean cracker winnowers for commercial use, industrial cocoa nib grinders, and high-capacity press machines designed for maximum throughput and efficiency to meet business demands. Other types include cocoa butter extraction machines, cocoa powder processing machines, and complete cocoa processing lines.
Q4: What parts of the cocoa processing machine need regular maintenance?
A4: The essential parts that need regular maintenance are the grinder blades and nibs, filters, motors, bearings, cocoa butter valves, and any other moving parts. With frequent maintenance of these parts, the overall performance and efficiency of the machine can be improved.
浙公网安备 33010002000092号
浙B2-20120091-4