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When looking for cocoa processing machine prices, buyers need to familiarize themselves with different types of machines used to process cocoa. Here are some of the machines and devices used to process cocoa and produce various products such as cocoa liquor, powder, and butter:
Cocoa Winnower
The first step in processing cocoa beans involves separating the valuable nibs from the shells using a cocoa winnower. The cocoa winnower is engineered to crack the fermented, roasted cocoa beans and separate the nibs from the lightweight shells through air currents or vibration.
Cocoa Grinder
A cocoa grinder is a device that breaks down the cocoa nibs into a thick, reddish-brown liquid known as cocoa mass or cocoa liquor. It does not contain any alcohol. The cocoa grinder uses stainless steel blades and sometimes stone wheels to apply pressure and heat to the nibs, releasing cocoa butter and forming a liquid.
Cocoa Butter Press
A cocoa butter press extracts the cocoa butter from the cocoa liquor. The cocoa butter press uses hydraulic pressure to separate cocoa butter from the cocoa mass. Besides extracting cocoa butter, the cocoa press cake is left behind. It contains most of the cocoa solids.
Cocoa Powder Machine
After the cocoa butter is extracted, a cocoa powder machine processes the cocoa solids (powder). The machine powders the dried cocoa solids and processes them for packaging and sale.
Cocoa Roaster
A cocoa roaster is responsible for roasting the cocoa beans before they are cracked open by the winnower. The roasting process enhances the flavor of the cocoa and prepares it for further processing. In some setups, a cocoa roasters machine may not be available because cocoa beans are sometimes roasted in ovens.
Conching Machine
A conching machine is used to improve the flavor of the cocoa liquor by aerating it. The process can take several hours or even days to complete. When the process is over, the cocoa liquor is not only well-aerated, but it also well-refined and has a pleasing fragrance.
Cocoa Butter Press
A cocoa butter press extracts the cocoa butter from the cocoa liquor. The cocoa butter press uses hydraulic pressure to separate cocoa butter from the cocoa mass. Besides extracting cocoa butter, the cocoa press cake is left behind. It contains most of the cocoa solids.
Cocoa Butter Press
A cocoa butter press extracts the cocoa butter from the cocoa liquor. The cocoa butter press uses hydraulic pressure to separate cocoa butter from the cocoa mass. Besides extracting cocoa butter, the cocoa press cake is left behind. It contains most of the cocoa solids.
Tempering Machine :
The motor power of a tempering machine is about 1.1kw. The voltage/power can be 220v/2.0-2.5k. The capacity can be 30-250kg/h. The size can be 3100*780*1950mm. The temperature can be controlled between 20-36/37degree.
Cocoa Butter Press:
A cocoa butter press machine motor has about 3.0kw motor power. The voltage/power can be 220v/4.0-4.5k. The hydraulic pressure is about 5000-55kg/cm2. The capacity can be around 2-5 tons/day. The weight is between 600-750kg, and its dimension is about 1400*1200*1600mm. Its temperature can be up to 150 degree.
Cocoa Grinding Machine :
For cocoa powder processing, a grinder machine for cocoa can have different motor powers, such as 15, 30, 37, 55, 75, and 90kw. The voltage/power can be 220v/2.5-3.0k, with a capacity of 20-1000kg/h. The dimension of the grinding machine can be 1200*950*1500mm. For grinding cocoa butter and oil, the motor power is more than 100kw (such as 132-185kw). Its size and capacity can be larger than those for grinding cocoa powder.
Cocoa Roasting Machine:
A roasting machine for cocoa beans has a motor power of about 11kw and operates at around 1080rpm. The voltage is around 380/440v. The machine can roast about 100-200kg/batch. Its dimension is about 1500*2000mm, and its weight is about 1.5 tons. The roasting temperature can reach 200-480 degree.
Before performing any repair to a cocoa pro[...] processing machine, users should switch off the power first. Then clean the part of the machine that comes into contact with cocoa on a daily basis. Using a damp towel to wipe the rest of the machines dry is a great way to prevent rust. To maintain hygiene, users should always remove the residuals from the machines. Weekly and monthly, users can take some time to clean the valves, hoses, and filter with clean water. Then dry them with a dry towel. Also, they can use a brush to wipe the rest of the machine periodically.
Cocoa processing machines play a vital role in the cocoa processing industry and are used by various stakeholders involved in cocoa processing and chocolate production. Here are some key users of these machines:
Cocoa bean processing plants:
Larger-scale cocoa processing facilities rely heavily on sophisticated cocoa processing machines. These processing plants frequently employ extensive factory-scale equipment to efficiently produce cocoa powder, cocoa butter, and cocoa liquor.
Chocolate manufacturers:
Cocoa processing machines are the mainstays of chocolate production. Cocoa pods, Cocoa processing machines are utilized by chocolate manufacturers to extract cocoa liquor containing cocoa butter and solids, which are essential components in chocolate.
Cocoa powder and butter producers:
Particularly specialized cocoa processing machines are used by producers of cocoa powder and butter. These producers extract cocoa from cocoa beans using the gear and refine the material into cocoa powder and cocoa butter.
Artisan chocolate makers:
Due to their limited production capacity and desire to create unique flavors and products, artisan chocolate manufacturers require cocoa processing equipment with more features and functions.
Research and development laboratories:
Cocoa processing equipment is also present in some research and development labs, such as those affiliated with universities, food technology centers, or chocolate companies. These labs utilize cocoa processing machines for experimentation, product development, flavor analysis, and testing new cocoa processing techniques.
Cocoa bean farmers:
Cocoa bean farmers may use small-scale cocoa processing machines for on-farm processing or direct-to-consumer sales. These farmers can process their cocoa beans into cocoa products like powder or butter, adding value to their harvest.
Furthermore, the demand for cocoa processing machines in the market also indicates a growing interest in sustainable cocoa processing practices and the need for efficient equipment to meet the rising consumption of cocoa products worldwide.
When choosing cocoa processing machines, the prices tend to be higher for larger capacity equipment and those with more advanced technology. Nevertheless, buyers may consider the following factors.
Capacity:
The daily processing volume of the equipment affects the price. A machine that processes 100 kgs of cocoa beans will cost less than one that can process 500 kgs per day.
Level of automation:
More extensive and automated machines tend to have more advanced integrated control systems, monitoring through digital screens, and self-cleaning features, which can raise the price.
Cocoa equipment materials:
Machines made with stainless steel or alloy steel resistant to wear and high-temperature levels can cost more. Nevertheless, such materials are preferable because they are easy to clean and maintain.
Processing step:
Every step from the grinding of raw cocoa beans to separating cocoa butter and powder has specific machines designed for those processes. The more complex and specialized the machine, the higher the price.
Quality and brand:
A well-known global brand will have a higher price. Yet, buyers often choose brands they know because they are more dependable and durable.
Warranty:
Some brands offer a longer warranty period, and this can impact the pricing of the equipment. A machine with a two-year warranty may be priced more than a similar model with one year warranty.
Q1: Does the size of the cocoa processing machine impact its price?
A1: Yes, larger machines typically cost more due to higher production capacity. However, businesses small and large can find a suitable machine within their budget.
Q2: Are there any additional costs when purchasing a cocoa processing machine apart from the machine's price?
A2: The installation, shipping, and maintenance costs add up to the overall price of procuring the cocoa processing machine.
Q3: Why do prices differ among cocoa bean processing machines?
A3: Factors such as the type of machine, its features and capabilities, build quality, brand reputation, and the supply and demand of the machine may cause different pricing.
Q4: Can someone find affordable cocoa processing machines and still get quality?
A4: Yes, there are many affordable cocoa processing machines with excellent features and functionalities. Focus on finding a machine that offers value rather than the most expensive model.
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